Belt Conveyor Manufacturers in Bhosari
M R Fabrication Belt Conveyor Manufacturers in Bhosari, Belt Conveyor Suppliers in Bhosari, Belt Conveyor Traders in Bhosari, and Belt Conveyor Dealers in Bhosari. Established in 2018 and backed by over seven years of hands-on experience, M R Fabrication has earned a reputation for reliability and precision. Our Belt Conveyor - also known as a conveyor belt or conveyor belt system—is designed to meet the rigorous demands of industrial material handling. In this overview, we explain how our conveyors combine robust construction, industry-leading standards, and practical benefits to help you streamline operations, reduce manual labor, and maximize ROI.
Belt Conveyor Suppliers, Dealers, and Traders in Bhosari
We have expertise in Belt Conveyor Manufacturers in Bhosari and Belt Conveyor Suppliers in Bhosari. Our conveyors are widely used across Oil & Gas, Chemical, Pharmaceutical, and Food & Beverage industries in Pimpri Chinchwad and the broader Pune region. Since 2018, we have successfully delivered over 200 custom conveyors, ensuring on-time installations and export-ready packaging. Because our Bhosari facility is located near major highways and rail links, we can promptly dispatch conveyors anywhere in India, reducing lead times and logistics costs for our clients.
What Is a Belt Conveyor?
A Belt Conveyor is a mechanized system that uses a continuous belt—fabricated from materials like rubber, PVC, or fabric—wrapped around pulleys and supported by rollers to transport materials from one point to another. The term “standard” here refers to the Indian and international engineering codes we follow: IS 7155 for safety, IS 11592:2000 for mechanical design, and IS 1891 Part 1:2021 for belt specifications. By strictly following these standards, we guarantee proper belt tension, minimal slippage, and safe operation under various load conditions.
Overview of the Belt Conveyor: Specifications, Types, Applications, and How It Works
A belt conveyor is a continuous loop of rubber, PVC, or fabric that rides on pulleys and rollers to transport materials. Conforming to Indian and international codes for safety and performance, our conveyors maintain proper tension, minimize slippage, and operate reliably under diverse loads.
Specification of the Belt Conveyor
| Specification | Details |
|---|---|
| Belt Material | Rubber (Grade SP), PVC, or Nylon Fabric |
| Belt Width | 300 mm, 500 mm, 800 mm, 1000 mm, 1200 mm (Customizable) |
| Belt Thickness | 5 mm to 12 mm (depending on abrasion resistance and load) |
| Load Capacity | 500 kg to 5 tons per meter |
| Motor Power | 1 HP, 2 HP, 5 HP, 10 HP, 20 HP (TEFC/Flameproof as required) |
| Belt Speed | 0.5 m/s to 2 m/s (VFD-controlled) |
| Frame Material | Mild Steel (MS) with epoxy powder coating; Stainless Steel (SS 304/SS 316) |
| Roller Diameter & Spacing | 60 mm to 108 mm rollers; spacing 100 mm to 300 mm |
| Pulley Material | Cast Iron or Fabricated MS with lagging for improved belt grip |
| Standards Compliance | IS 7155, IS 11592:2000, IS 1891 Pt 1:2021, ISO 9001:2015, ISO 3834-2 |
| Electrical Safety | IEC 60204-1 compliance; local inspectorate approvals |
| Total Length (Custom) | From 2 m up to 100 m |
| Incline Capability | Up to 30° (with cleats or sidewalls) |
| Accessories | Scraper, belt cleaners, impact idlers, belt alignment sensors |
| Finish & Paint | Epoxy powder coating (RAL 7016 or RAL 9003) |
Types of the Belt Conveyor
- Flat Belt Conveyor: A smooth-surface belt that moves boxes, bags, and small packages horizontally. Common in warehouses and manufacturing due to low cost, minimal maintenance, and easy integration with scanners or sorters.
- Cleated Belt Conveyor: Features vertical cleats molded into the belt to prevent slippage on inclines or declines (up to ~30°). Ideal for transporting granular or bulk items (e.g., grains, aggregates) without spillage.
- Modular Belt Conveyor: Uses interlocking plastic modules instead of a continuous belt, allowing damaged sections to be replaced without halting the line. Hygienic, corrosion-resistant, and suitable for food, beverage, or pharmaceutical environments—handles high washdowns and can curve or incline.
- Inclined/Declined Conveyor: Employs an angled frame and belts (often with cleats or sidewalls) to move materials between elevations. Connects ground-floor processes to mezzanines or upper levels, saving floor space and ensuring gentle handling.
- Portable Belt Conveyor: Lightweight, wheeled, and easily relocated for temporary production lines, truck loading/unloading, or bridging conveyor gaps. Requires no permanent installation, offering quick adaptability to changing workflows.
Applications of the Belt Conveyor
- Mining & Aggregates: Belt conveyors transport heavy materials like ore, coal, and limestone over long distances, automating bulk movement to cut costs and enhance safety.
- Food & Beverage: SS 304/316 conveyors move packaged foods, bottles, and cartons through production lines; their smooth, easy-clean surfaces prevent bacterial growth and meet FSSAI sanitation requirements.
- Pharmaceuticals: Clean-room–compatible PVC belts handle blister packs, ampoules, and vials under GMP guidelines, featuring dust-proof guards and easy sterilization to comply with WHO/ISO standards.
- Warehousing & Distribution: Automated belt conveyors integrate with barcode scanners and sorters to accelerate order fulfillment, reduce sorting errors, and support lean inventory in large distribution centers.
- Automotive & Heavy Manufacturing: Heavy-duty rubber belts move steel sheets and engine parts between stamping, welding, and assembly stations, syncing with robotic cells to boost throughput and minimize bottlenecks.
How It Works
A TEFC (or flame-proof) motor, controlled by a VFD for precise speed, drives the head pulley as the continuous belt loops around the head and tail pulleys, supported by rollers or a slider bed. Sensors monitor tension and alignment, with an automatic tensioner correcting any drift. As items load, friction moves them to the discharge end - where they drop by gravity or into a chute, and emergency‐stop pull cords along the conveyor allow instant shutdown if needed.ls. We also provide belt alignment sensors and overload protection to reduce breakdowns.
Belt Conveyor Ordering, Compliance, and Safety Information
We provide custom quotes and 2D/3D drawings within 48 hours. All conveyors adhere to IS 7155, IS 11592, IS 1891, ISO 3834-2, and ISO 9001:2015. For hazardous environments, we offer ATEX/flameproof versions with IEC 60204-1 approval. Installation, belt alignment, load testing, and performance checks are handled by our skilled technicians. Safety features include interlocked guards, emergency‐stop cords, and overload protection.ls. We also provide belt alignment sensors and overload protection to reduce breakdowns.
Why Choose Us?
- ISO 9001:2015 Quality Management: We follow a rigorous QMS to ensure consistent products, monitor processes, and make continuous improvements.
- PESO U/U2 Stamp: Our fabrication meets Unfired Pressure Vessels Rules (2016), with materials and tests compliant with IS 2825:1969 and ASME VIII.
- BIS (ISI) Certification: All stainless‐steel plates, sheets, bars, and flats adhere to IS 6911 and IS 6603 for traceability, corrosion resistance, and strength.
- ISO 3834-2 Welding Compliance: We enforce strict fusion‐welding standards, inspecting every joint to guarantee leak-proof performance under pressure.
- Fast Lead Times: In-house design and local sourcing let us deliver standard conveyors within 4–6 weeks, minimizing project delays.
- Technical Expertise & Support: Our 78 skilled technicians handle preventive maintenance, supply spares, and offer on-site troubleshooting to maximize uptime.
Because of these strengths, we are recognized as Belt Conveyor Manufacturers in Bhosari, Belt Conveyor Suppliers in Bhosari, Belt Conveyor Traders in Bhosari, and Belt Conveyor Dealers in Bhosari.
Get Belt Conveyor in India | M R Fabrication
M R Fabrication is your trusted partner for industrial Belt Conveyors in Bhosari. As leading manufacturers, suppliers, dealers, and traders, we leverage our strategic Bhosari location to serve clients across India. Whether you need a simple flat conveyor for light cartons or a heavy-duty inclined conveyor for bulk minerals, our facility can handle design, fabrication, and commissioning with unmatched precision.
Ready to optimize your material-handling process? Request a Quote or Download Our Spec Sheet now to discover how our conveyors can lower labor costs, improve throughput, and enhance workplace safety.